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  #1  
Old 08-27-2011, 12:46 PM
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Transfer Case Fluid Drip

On my 2011 Overland with about 275 miles, I have a very small ATF drip at the bottom of my transfer case where the two halves are bolted together. It only drips if I drive it and there is no sign of any blow back from the power steering or transmission pan area. The only place that is slightly damp is at the bottom of the front driveshaft seal so that is what I suspect is the problem unless it was filled too full and maybe is coming out a breather somewhere on top - but I can't feel anything up there. I know that every new 4wd vehicle I have ever had in the past always drained a little bit of fluid out the differentials and transfer case when I checked them the first time.

Anybody seen this on their JGC? Wonder is replacing the front seal a big job?

Thanks for any info?

BTW always wanted a garage lift but putting Quadra Lift in the top position is not bad!
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Old 09-01-2011, 10:24 AM
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Re: Transfer Case Fluid Drip

Well, to reply to my own post, my service advisor tells me that my leak is caused by a bad internal seal on the front output shaft. Jeep has seen this problem before and is shipping them an updated seal to arrive next week. Of course this means they have to remove the transfer case and separate the two halves to replace it. I have no way to "calibrate" the abilities of the tech doing the work so I am just thrilled with the whole thing.

As an aside, the right side weather stripping under the front edge of the hood is also missing.

Now I feel right at home with my fourth Jeep. Just think if we hadn't bailed out Chrysler maybe some decent company would have bought Jeep out - but then again maybe not.
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Old 09-01-2011, 10:48 AM
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Re: Transfer Case Fluid Drip

Did you notice spotting on the driveway, or just dampness underneath?
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Old 09-01-2011, 10:57 AM
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Re: Transfer Case Fluid Drip

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Originally Posted by markp99 View Post
Did you notice spotting on the driveway, or just dampness underneath?
I originally just noticed a damp spot about the size of my hand when I was sweeping the garage floor. (Our garage floor is painted so it is hard to see drips.) I cleaned up the spot and then started noticing a few drips after each time I would drive it. When they topped off the fluid they said it was hardly down at all so it is leaking only a few drops at a time. Not even enough to blow much back onto the rear of the transfer case.
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Old 09-01-2011, 11:22 AM
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Re: Transfer Case Fluid Drip

Yes that's kind of a big job pulling the transfer case. To your other comment about the weather stripping. They only put the weather stripping on the drivers side under the hood.
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Old 09-01-2011, 11:26 AM
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Re: Transfer Case Fluid Drip

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To your other comment about the weather stripping. They only put the weather stripping on the drivers side under the hood.
Wonder why that is? The holes are there for it.
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Old 09-01-2011, 11:49 AM
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Re: Transfer Case Fluid Drip

I think its because thats where the air intake is and thats what you need to keep water out of.
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Old 09-01-2011, 11:53 AM
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Re: Transfer Case Fluid Drip

That's probably right. But seems to me still a good thing to keep water away from the fuze box so I think I will try to order the left side and put in on the right also. The holes appear to be in the same place on the strip.
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Old 09-02-2011, 09:58 AM
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Re: Transfer Case Fluid Drip

Let us know how the weatherstrip installs on the right side. I was considering doing the same myself, just for cosmetic reasons.
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Old 09-02-2011, 10:17 AM
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Re: Transfer Case Fluid Drip

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Let us know how the weatherstrip installs on the right side. I was considering doing the same myself, just for cosmetic reasons.
Will do. Might take me a while. Want to get the transfer case situation out of the way first.
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Old 09-15-2011, 08:16 AM
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Re: Transfer Case Fluid Drip

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Originally Posted by rich mac View Post
Let us know how the weatherstrip installs on the right side. I was considering doing the same myself, just for cosmetic reasons.
Finally got around to doing this. Ordered part for drivers side (no part for other side), Mopar Part # 68084597AA, about $6.00. It comes with an adhesive backing and push pins installed. I had to relocate a couple of the pins because the holes didn't match up but a sharp awl or icepick is good for that and it all worked out fine. Not sure it will do much of anything but it makes me feel better!!!
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Old 09-23-2011, 12:17 AM
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Re: Transfer Case Fluid Drip

fmcgirt, how did the transfer case work go for you? If not done already, keep us up to date if you can.
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