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DIY- 2011 Differential Service/ Fluid Change

106K views 86 replies 28 participants last post by  jgcrp1  
#1 ·
Hello, Jeep family! I finally got around to changing the oil in my differentials yesterday. Since I had done some searching (here and elsewhere) and found minimal information on the procedure for the WK2 I decided to do a step by step DIY. Hopefully this helps another gear head out! This DIY is for a 230mm rear w/ ELSD. Yours may vary.
First things first! Make sure you have the materials you will need. For my particular model this included 3 quarts of liquid gold (75-85 synthetic gear lube) 1 bottle of friction modifier (my local dealer does not stock the lube with mod already in it) a catch pan, rags or shop towels, 8mm allen bit and a fluid pump. I preferred to use the socket kind of allen wrench so an extension was needed to clear the exhaust pipe in the rear. Disposable rubber gloves and cleaner/ degreaser are recommended.
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I took a 15 minute drive around the block to warm up the oil and stir up any dirt in the diffs. If you do this be careful of hot items under your rig- exhaust pipes, catalytic converter, etc. They can stay hot for a while.
I raised the QL to the ORII level which was high enough, but in order to take some pix I needed a little more room. I made these block ramps for servicing my wifes VW and just used them here. Dont forget to chock the wheels and set the E brake :D
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Ok, so now down to work! I did the rear first because the cat was still pretty warm. In the next photo, you will see the socket in the fill plug. Loosen or remove this one FIRST! If you drain the diff first and can't open up the fill then you are in a world of hurt because then you can't put oil back in. The plug is on the passenger side of the differential about half way up the side. The camera is pointing towards the rear of the vehicle. (Note- all plugs are 8mm allen, and standard thread- CCW to remove/ CW tighten)
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Then move on to the drain plug. This one is on the rear of the diff, lower passenger side.

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The oil was fairly dark. Not worrysome, because it is a limited slip. Those with ELSD will note that the rear oil will be darker than the front and this is normal. With the plug removed, you can see a little oil on the threads. Note the dark color.
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After drained, reinstall the bottom plug and torque. I went to 20 lb-ft. Now, I read on WK2Jeeps.com it is supposed to be 44 lb-ft?!? I will be calling my dealer on Monday to confirm this, but it sounded excessive for an aluminum plug. I will update this post as necessary.
To fill, insert the pump into the bottle and the hose into the fill plug hole. You may note that a cut the top of the oil bottle off because my pump was too big for the hole. I feared knocking it over while pumping. Luckily, no such debacle!
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I pumped about half a quart in and then dumped the modifier into the oil bottle. If you have the ELSD, don't forget to add it. Don't wait till the end either, as there might not be room to get it all in.
I continued pumping until oil juuust started seeping back out the hole. This is where the rags and degreaser come in. Oh, and the gloves ;)
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As long as you don't significantly overfill it and it is just barely weeping out, go ahead and reinstall the fill plug. Again, I torqued to 20lb-ft for now. Once you clean up any oil residue, you can move to the front. We're half way done already!:thumbsup:

This view is from the passenger side of the vehicle. Both plugs are on the side.
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Fill plug out first!
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Then the drain!
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The color is pretty golden still. Definitely darker than fresh, but not black :eek:

After it finished draining install the drain plug and fill just like the rear was done. That wasn't so hard, now was it? Even taking photos it took me a whopping 45 minutes to complete and saved about $100 over the dealer!
 
#3 ·
Thanks!
X-case will be up next. I need to call the dealer first and see if it was done before I got it. Probably not since the odometer was just past the mark :( On the bright side, they did do the spark plugs :)
 
#5 ·
Update: Per dealer, they torque to 15-20lb-ft on the plugs.
It has been discussed on here that the "Friction Modifier" is now mixed with the oil from the supplier. Where did you read/hear that you had to mix it?
http://www.jeepgarage.org/f156/front-and-rear-diff-fluid-change-32067.html
It is only mixed if you purchase that part #. If you purchase the other part #, it is not. The difference being weather you buy an extra quart of oil for $50 or the modifier for $6. Per my local dealer, they don't even stock the oil w/ mod because it is less expensive to add the mod separately.
 
#7 ·
No problem!
And, BTW, the part #'s are correct in the thread you linked:
Synthetic 75w-85 Mopar p/n 05136035AA. Three qt required IF using in both axles/ 2 qt in only using in front (axle capacity 1.2 quarts)
Don't worry about the fact that it says "For use in Crossfire vehicles only" :lol: I had the parts guy use the "bat phone" to verify w/ Detroit.

Synthetic 75w-85 Mopar p/n 68083381AA (pre-mixed w/modifier). Requires 2 qt if using in rear axle (axle capacity 1.4 quarts)
 
#8 ·
Glad to see that these differentials have drain plugs. My old 1998 Laredo that I had many years ago only had a fill plug. In order to drain the fluid from the diffs I either had to suck it out with a pump or remove the cover altogether. I always chose to remove the cover as it would drain all the contaminants out better and was able to inspect/clean the gears with the cover off. Much easier now with drain plugs just like the transfer case.
 
#74 ·
The WK2 has 4 wheel independent suspension, meaning the differential has to mount to the vehicle subframe. I'm not sure if 2 of the mounts are in the cover plate of the rear, they might be ears sticking out of the main case, regardless, it has to mount up so close to the subframe there is no room to remove the cover. So you're pretty much stuck with the drain plug, no removal of the cover plate.

All,

I have a 2012 Summit V8 with the ELSD in the rear and wanted to report that Mobil 1 75w-90 LS Synthetic Gear Oil works fine in the diffs in this vehicle.

No additional limited slip additive (Jeep or otherwise) was required for the ELSD unit in the rear diff.
It was mentioned before, some have used 75W-90 Synthetic (including myself) and haven't had a problem yet. Some may recommend sticking to exactly what the manufacturer recommends, but few would disagree that the 5 pt different with Synthetic Oil is likely to be a problem.

I think the only 75W-85 Synthetic that can be found is from the Dealer, hopefully someone will chime in if they found another supplier.

Not all axle fluids have the friction modifier for the ELSD's, but a lot of aftermarket do, you have to read the fine print. The key is, watch for binding, noise, chirping and wheels hopping in very tight turns at low speeds. If you don't have enough friction modifier, the clutch plates don't slip as easily as they should and at least make noise, if not bind up a bit when they shouldn't.
 
#9 ·
I much prefer the plugs! On my Wrangler it is the same- you have to pull the cover :( I got frisky and welded a piece of flat stock to the cover then drilled and tapped a hole the same as for the fill plug. Bought an extra plug and voila! Fill and drain :)
 
#11 ·
Sorry I didn't see this. I need to subscribe to this thread.
If you mean the front suspension skid plate, then yes. I don't have the ORII package so no skid plate for me. It might be possible without removal but that oil stinks like a monkey cage. I wouldn't want to spill it on the top of the plate and have to smell it for months to come.
 
#13 ·
Got some info from the dealer regarding transfer case service. Depends on which manual you have, one of them is more specific:
32,000/ 24 mo- Inspect fluid level

64,000/ 48 mo- Change the transfer case fluid if using your vehicle for any of the following: police, taxi, fleet, or frequent trailer towing.
 
#16 ·
Tackling this project of the differentials and transfer case in the next week. I had read the the fluid was 75W135 with limited slip differential additive. Going with synthetic. On the transfer case I see that a Shell fluid is recommended instead of ATF+4. would using ATF+4 be bad for the transfer case on the 3.6L or just an extra cross?
 
#17 ·
I believe that the correct axle lube is 75w90.
For the transfer case, it will depand on which brand of fluid you go with. Make sure that it meets the Shell 3403 spec. Amsoil meets that, the ATF+4 and the Mercedes requirements that are called out by Mopar for the T case.
Ford MERCON®, MERCON® V, ESP-M2C166-H; GM DEXRON® III; Chrysler ATF+4®, MOPAR® AS68RC; Allison C-4, TES-389; Audi G 052 162, G 052 990, G 055 025; BMW 7045E, LA 2634, LT 71141; Honda ATF-Z1 (not CVT); Hyundai SP-II and SP-III; Idemitsu K17; JASO 1-A; JWS 3309, 3314, 3317; Kia SP-II and SP-III, ATF Red-1; MAN 339F, 339 V1, 339 V2, 339 Z1, Z2 & Z3; Mazda ATF-M III, ATF-MV, ATF-FZ; Mercedes Benz 236.1, 236.2, 236.3, 236.5, 236.6, 236.7, 236.9, 236.10, 236.11, 236.81; Shell 3403, LA 2634; Subaru ATF, ATF-HP; Suzuki 3314 & 3317;
 
#19 · (Edited)
Glad to be of help!
FWIW, you can use the AMSOIL transmission fluid in the T case as well. While you are at it change the power steering fluid too. All the same stuff!
Edit- I am not sure about your year, check the manual for specs on the fluids.
 
#20 ·
Thanks a lot for the DIY with pictures. I am going do the same maintenance this weekend on my WK2.

Quick question:
Mine is a 3.6L Engine with Quadra-trac II transfer case. I looked at my build sheet and it says I have 195mm front and rear axle and 3.09 rear axle ratio. Also says that I have the conventional differential front and rear axle.

My question is what fluid do I need to change diff and transfer case fluids?

Many thanks in advance!

Cheers,
-A
 
#21 ·
Check your owners manual to be sure. I don't know off the top of my head, but suspect it is still 75w-85. If you go to DC-Moto.net and plug in your vehicle info you can get all the fluid spec.
 
#22 ·
Thanks EvilTwin...

I stopped by the dealership yesterday and they looked up and gave me Moper ATF+4 for the transfer case (2 quarts) and for the axle it was part number 68083381AA (3 quarts). The axle fluid says it is for ELSD and the service manager told me that it is okay to use it on non-ELSD diffs.

Not sure if I should use it or look for Mopar p/n 05136035AA.

Any inputs?

Many thanks!!
-A
 
#23 ·
For non- ELSD my choice would have been AMSOIL but they are correct in that the MOPAR part would be fine. You can run oil with a friction modifier in non limited slip axles. You can not run non-modified oil in a LS axle.
 
#25 ·
Thanks for the write-up! I changed my diff and transfer case fluids yesterday. Interestingly, the back diff fluid looked okay... It was the front on mine that was nasty.

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Just did mine also but it was opposite. Rear was black and front was clean. It was with ELSD not sure if that has any impact
 
#28 ·
Timely that you bumped this thread to the top. I just had a service "advisor" tell me that I cannot change the differential fluid myself because there are no drain plugs. Completely called him out on the blatant lie thanks to this thread and the OP. Probably not going back to the same dealership for service.